After witnessing three major industrial revolutions, the world is on the cusp of the fourth revolution. Industry 4.0 is causing a distortion in manufacturing, and the Internet of Things is entering the workshop. Machine-to-machine communications change factories through decentralized control, sensors guide factory workflows through smart devices; industrial assistant systems using augmented reality and smart communications are helping manufacturers improve productivity, and social media is leading new forms of collaboration. Industry 4.0 represents a paradigm shift from centralized production to decentralized production; industrial production machinery is no longer just dealing with products, but products now have the ability to communicate with machines and provide instructions.
Industry 4.0 reveals some powerful emerging trends that have great potential to change the way manufacturing operates. Basic concepts of industry 4.0. By connecting machines and other related systems, manufacturers are creating intelligent networks that can be controlled by each other. Self-organizing logistics, which can predict faults and automatically trigger maintenance processes, and respond to unexpected changes in production, is an example.
As the next stage of manufacturing modernization, industrial 4.0 is mainly driven by four levers:
Significant increase in data volume and computing power
The emergence of cloud, big data and business intelligence support technologies
New human-computer communication, such as touch interface and augmented reality system
Improve interaction between real and virtual worlds, such as advanced robotics and artificial intelligence
Understanding Industry 4.0
Although the Internet of Things has existed for some time, manufacturers have not yet accepted the concept on a large scale, which leads to the loss of process efficiency. Today, the benefits of higher reliability and lower cost are beginning to make sense for industrial applications. Industrial 4.0 provides advanced tools to achieve more intelligent energy management, higher process efficiency, greater information storage and real-time production optimization.
So what does Industry 4.0 bring? In the current manufacturing environment, it is a mantra to produce high-end and high-quality products at low cost. Through this strategy, the goal is to achieve high-performance output in order to increase profits and reputation. By using the data, you can better understand the current operating conditions. Business tools can also highlight the root causes of problems and possible failures in the system.
On the other hand, in industrial 4.0 factory, besides monitoring and fault diagnosis, self-perception and intuitive machine are also used to understand the state of production environment more deeply. Point-to-point communication and data integration from various components provide critical information about machine performance, trigger maintenance alerts, ensure close to zero downtime, and ultimately lead to higher throughput.
The Concept of Intelligent Factory
With the Internet of Things sweeping the manufacturing industry, intelligent production is developing rapidly. Intelligent systems and networks capable of exchanging and responding information are increasingly used in workshops to manage industrial processes. The integration of virtual and physical systems promotes the development of the concept of intelligent factory, which is characterized by not only improving flexibility, fault tolerance and risk management, but also saving a lot of money in terms of quality, time, resources and cost.
Intelligent factories also provide a high level of automation: as part of a flexible network, intelligent systems can automatically monitor production processes and respond in almost real-time conditions, so that internal production processes can be widely optimized. Intelligent factory production brings several advantages over traditional manufacturing. These include:
Efficient production processes: Intelligent factory systems can identify and identify required activities, configuration options and production conditions, and communicate independently with other units via wireless networks
Intelligent Manufacturing: Intelligent factory system can realize intelligent manufacturing by intelligently assimilating ideal production system, taking into account cost, logistics, safety, reliability and sustainability considerations.
Optimized production output: Based on the speed of human resources, the intelligent factory system can customize the adjustment so that the machine can adapt to the human work cycle.
Industry 4.0 is helping to create an intelligent network of independent machines that act as a bridge between the real world and the virtual world, representing key new aspects of manufacturing and production processes. Industry 4.0 is paving the way for the Internet of Things era by linking production technology and intelligent manufacturing processes, which will fundamentally change the value chain and business model of manufacturing industry in the next few years.